Details
Product OverviewTerminal wiring harnesses are indispensable electrical connection components in electronic equipment and industrial systems. By combining terminals and wires through precision crimping or welding, they ensure stable transmission of signals and current. We focus on custom processing and batch production of terminal wiring harnesses, providing reliable connection solutions for various application scenarios. Winna has a team with over 15 years of industry experience and an in-house precision machining workshop. Full-series product technical parameters are transparent. Customization based on samples or drawings is supported, and the technical team provides one-on-one process matching suggestions.Product FeaturesHigh reliability:High-quality copper conductors and insulating materials are used to ensure low resistance, flex resistance, and stable transmission performance. All key components pass aging tests, with a design life of more than 15 years, meeting the requirements of 24-hour continuous operation in industrial environments.Diverse customization:Supports different wire gauges (AWG 28 to AWG 12), lengths, terminal models, and color marking to meet individual needs. Compatible with blade, round-hole, fork, and crimp terminals, among other terminal types.Precision processing:Automated wire cutting, stripping, and crimping processes ensure a tight connection between terminals and wire harnesses, reducing the risk of poor contact. Combined with ultrasonic welding technology, it achieves 0.1-second welding speed and a solder-free process, improving connection strength and consistency.Strict quality inspection:Each batch of products undergoes continuity testing, withstand voltage testing, and appearance inspection to ensure factory pass rate. Products are UL, CE, CCC, and RoHS certified, meeting international safety and environmental standards.Technical SpecificationsParameterSpecificationWire specificationAWG 28 to AWG 12Terminal typeBlade, round-hole, fork, crimp terminals, etc.Insulation materialPVC, silicone, TPERated voltageUp to 300VOperating temperature-25°C to +105°CWelding area (ultrasonic welding)0.35 – 20 mm² (applicable to models such as YN-X203-Y)Application ScenariosElectronic equipment:Sensor connections, circuit board jumpers,FAQ
What wire gauge range and terminal types are available for custom terminal wiring harnesses?
We support wire gauges from AWG 28 to AWG 12, along with custom lengths, terminal models, and color marking. Compatible terminal types include blade, round-hole, fork, and crimp terminals, among others, so the harness can be matched to your specific connection layout.
Can you support custom and batch production from samples or drawings?
Yes. We focus on custom processing and batch production of terminal wiring harnesses. You can provide samples or drawings, and our technical team will offer one-on-one process matching suggestions. Our in-house precision machining workshop supports transparent full-series product technical parameters.
How reliable are these terminal wiring harnesses for 24-hour industrial operation?
High-quality copper conductors and insulating materials are used to ensure low resistance, flex resistance, and stable signal/current transmission. Key components pass aging tests, and the design life is more than 15 years, meeting 24-hour continuous operation requirements in industrial environments.
How do you ensure crimp quality and prevent poor contact?
We use precision processing with automated wire cutting, stripping, and crimping to create a tight connection between terminals and wire harnesses, reducing the risk of poor contact. Depending on the application, precision crimping can also be combined with ultrasonic welding for added connection integrity.
How do I choose between ultrasonic terminal welding and precision crimping for a wire harness?
Both precision crimping and welding are used to combine terminals and wires. The right process depends on your wire gauge, terminal type, conductor material, and performance requirements. Our technical team provides one-on-one process matching suggestions, and we can combine automated crimping with ultrasonic welding where appropriate.
About Winna Technology
Winna Technology specializes in power adapters, AC/DC cable harness customization, and ultrasonic metal welding equipment R&D and manufacturing, providing one-stop OEM/ODM services.
Our products are CE/UL/FCC/CCC/RoHS certified, with an annual return rate below 0.02%, serving customers in 50+ countries and regions worldwide.
