4202 Terminal Wire Harness – Custom AWG24-18 AC/DC, UL/RoHS

Custom 4202 terminal wire harness AWG24-18 300V UL VDE RoHS. High-precision crimped connections for automotive, LED, appliance, industrial. Order now.

Details

Product Overview4202 terminal wire is a high-precision connecting wire harness, made from 4202 series connectors and multi-stranded tinned copper wire through automated crimping and injection molding. The product has excellent electrical performance and mechanical strength, widely used for internal signal and power transmission of various electronic devices. AsAC/DC wiring harnesscore component in the field, 4202 terminal wire plays a key role in power conversion and signal connection.Product FeaturesTerminals are made of phosphor bronze, tin-plated surface, oxidation-resistant, low contact resistance.Insulation layer uses flame-retardant PVC or PE material, complies with UL/VDE safety standards.Wire gauge range is AWG24~AWG18, supports various length customization.Firm crimping, pull test can reach above 5kg, anti-loosening.Can provide ribbon cable, double-end connector, waterproof connector and other variant solutions.Passed RoHS, REACH and other environmental certifications, complies with CCC and UL standards.Supports on-demand customization of wire length, color and terminal type, meetingterminal wire processingand customization needs.Technical SpecificationsParameter ItemSpecificationRated Voltage300V AC/DCRated Current3A~8A (depending on wire gauge)Operating Temperature-20℃~+105℃Insulation Resistance≥100MΩWithstanding Voltage Test1500V AC/1min no breakdownFlame Retardant RatingUL VW-1 / CSA FT1Environmental StandardRoHS 2.

FAQ

What is a 4202 terminal wire and what is it used for?

The 4202 terminal wire is a high-precision connecting wire harness made from 4202 series connectors and multi-stranded tinned copper wire through automated crimping and injection molding. It is used for internal signal and power transmission in electronic devices and as an AC/DC wiring harness core component for power conversion and signal connection.

What are the electrical and thermal specifications of 4202 terminal wire?

Rated voltage is 300V AC/DC, rated current is 3A~8A depending on wire gauge, and operating temperature is -20℃~+105℃. Insulation resistance is ≥100MΩ, withstanding voltage is 1500V AC/1min no breakdown, and flame retardant rating is UL VW-1 / CSA FT1.

What wire gauges and customization options are available for 4202 terminal wire?

The wire gauge range is AWG24~AWG18, and various length customization is supported. On-demand customization includes wire length, color, and terminal type. Variant solutions include ribbon cable, double-end connector, and waterproof connector.

What certifications and environmental standards does 4202 terminal wire meet?

The insulation uses flame-retardant PVC or PE and complies with UL/VDE safety standards. The product passes RoHS 2.0, REACH, and complies with CCC and UL standards. Terminals are made of phosphor bronze with tin plating for oxidation resistance and low contact resistance.

How reliable is the crimp and mechanical connection on 4202 terminal wire?

Automated crimping and injection molding produce firm crimps. The pull test can reach above 5kg, providing anti-loosening performance and mechanical strength for internal signal and power transmission.

About Winna Technology

Winna Technology specializes in power adapters, AC/DC cable harness customization, and ultrasonic metal welding equipment R&D and manufacturing, providing one-stop OEM/ODM services.

Our products are CE/UL/FCC/CCC/RoHS certified, with an annual return rate below 0.02%, serving customers in 50+ countries and regions worldwide.

Specifications

Certifications

Products meet international safety and EMC standards

I9
ISO 9001
Quality Mgmt
I5
IATF 16949
IATF 16949
UL
UL
N America UL
CE
CE
EU Safety Certified
CC
CCC
China CCC
Ro
RoHS
RoHS Compliant
RE
REACH
EU REACH
IP
IPC/WHMA-A-620
IPC/WHMA-A-620