YN-D2012-G 12000W Ultra-High Power Ultrasonic Metal Welding Machine, D-Series Flagship for Copper and Aluminum Busbar Energy Storage Welding
YN-D2012-G 12000W Ultra-High Power Ultrasonic Metal Welding Machine, as the flagship model of the D series, is specifically designed for heavy industrial applications such as copper and aluminum busbar energy storage welding. With its powerful 12000W output, this equipment easily handles the welding needs of thick copper and aluminum metal sheets, ensuring high welding strength and excellent conductivity. Its precision control system works in synergy with the high-efficiency transducer to
Specifications
- Manufacturer Part Number
- YN-D2012-G
- Ultrasonic Frequency
- 20KHZ
- Equipment Power
- 12000W
- Equipment Weight
- 988KG
- Dimensions
- 1750×1050×2150mm
- Welding Area
- 35-120mm²
- Applications
- New Energy Wiring Harness Terminal
12000W High-Power Heavy-Duty Industrial Ultrasonic Welding Machine YN-D2012-G, designed for copper and aluminum busbars 35-120mm² welding, CE certified. Core value lies in efficiently and stably completing large cross-section metal connections, ensuring weld strength and electrical conductivity.
Technical Specifications
| Parameter Name | Parameter Value |
| Input Voltage | 380V |
| Operating Frequency | 20KHz |
| Output Power | 12000W |
| Welding Area | 35-120mm² |
| Machine Dimensions | 1750×1050×2150mm |
| Machine Weight | 988KG |
| Applicable Materials | Copper, aluminum, and copper-aluminum composite busbars |
| Working Environment | No sparks, no fumes, compliant with green manufacturing standards |
Product Features
12000W Ultra-High Power Output: Designed for heavy-duty industrial use, enabling rapid solid-state welding of large cross-section conductors like copper and aluminum busbars, with high weld strength and significantly improved efficiency.
Wide Welding Area Coverage: Supports workpieces from 35-120mm², adaptable to various busbar connection needs in power transmission, distribution, and energy storage equipment, reducing mold change frequency.
Precision Digital Amplitude Control: 20KHz high-frequency vibration combined with a digital adjustment system ensures weld point consistency, reduces cold weld risks, and improves yield rate.
988KG Heavy-Duty Machine Structure: Constructed with high-strength steel and precision machining processes, ensuring stable and reliable long-term operation, effectively suppressing vibration deviation and extending equipment lifespan.
Energy-Saving, Eco-Friendly, and Pollution-Free: No flux required, no sparks or fume emissions, compliant with green manufacturing requirements, reducing workshop environmental management costs.
Application Scenarios
New Energy Lithium Battery Production Lines
Power battery tab welding, module Busbar connections, energy storage battery Pack assembly, weld resistance ≤100μΩ, extensive experience supporting daily production lines.Automotive Wiring Harnesses and Connectors
High-voltage harness terminals, motor lead wires, IGBT module welding, replacing traditional crimping, reducing contact resistance by over 60%.Copper-Aluminum Transition Welding
Direct solid-state connection of copper-aluminum dissimilar metals, no transition piece required, widely used in charging piles and the electrical power industry.Precision Electronic Components
Micro terminal and sensor pin welding, minimal heat-affected zone, suitable for medical electronics and instrumentation.
Frequently Asked Questions
What materials is the YN-D2012-G ultrasonic welding machine suitable for?
What are the advantages of the 12000W power compared to conventional models?
How does the equipment ensure welding consistency?
Is installation and commissioning service provided after purchase?
Can this equipment be used for dissimilar metal welding of aluminum and copper?
About Winna Technology
Winna Technology specializes in power adapters, AC/DC cable harness customization, and ultrasonic metal welding equipment R&D and manufacturing, providing one-stop OEM/ODM services.
Our products are CE/UL/FCC/CCC/RoHS certified, with an annual return rate below 0.02%, serving customers in 50+ countries and regions worldwide.
Wire Harness Assembly
Need matched harnesses?
Genuine connectors plus our own harness factory: crimping, overmolding and electrical testing — consignment or full supply.
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