Professional wire harness customization and processing services

Professional wire harness customization and processing services

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Professional wire harness customization and processing services

Wire harness customization refers to the service of selecting appropriate specifications of wires and connector models based on the specific needs of customer equipment, followed by professional processing and assembly. We have extensive experience in wire harness customization, strictly adhere to industry standards, and provide full-process solutions from design and development to production and delivery, ensuring each wire harness meets high reliability and durability requirements. Product Features: Personalized customization: Customize wire length, color, terminal and sheath types according to equipment working environment, current carrying capacity, signal transmission and other requirements. Quality assurance: Use high-quality copper conductors and flame-retardant insulating materials, with high connector matching precision, and pass multiple tests including voltage withstand, continuity, and insulation. Efficient delivery: Senior engineers handle communication, quick sample production, short batch production cycle, helping customers shorten product time to market. Wide application: Suitable for industrial automation, automotive electronics, home appliances, new energy equipment, medical instruments and other fields. Technical Specifications: Wire gauge: AWG28~AWG10, customizable as needed. Rated voltage: 300V/600V, passed voltage withstand test. Operating temperature: -40℃~+105℃ (expandable with special materials). Connector types: JST, Molex, TE, Hirose, AMP and other mainstream brands available. Processing technology: Fully automatic cutting, stripping, crimping, assembly, welding, injection molding. Environmental standards: Compliant with RoHS, REACH and other requirements. Application Scenarios: Industrial equipment: Internal connection harnesses for PLC control cabinets, sensors, actuators. Automotive electronics: Wire harnesses for lights, audio, instrument panels, sensors. Home appliances: Wire harnesses for washing machines, air conditioners, refrigerators, smart home controls. New energy equipment: Wire harnesses for charging piles, energy storage systems, photovoltaic inverters. Medical instruments: Internal connection harnesses for monitors, ultrasound equipment, rehabilitation devices.

Technical Specifications

ParametersPlease consult sales for detailed specifications

Product Features

  • Please contact sales for detailed product features

Application Scenarios

  • Home Appliances and Consumer Electronics
    Customization of power cords, signal wires, and ribbon cables, meeting ROHS/REACH environmental standards, suitable for white goods and small appliances.
  • Automotive Electronics and New Energy
    Automotive wire harnesses, sensor wire harnesses, high-voltage connection harnesses, passing TS16949 quality system, resistant to high temperature and vibration.
  • Industrial Automation and Equipment
    Robot wire harnesses, servo motor wire harnesses, drag chain cables, high flexibility and bending resistance, suitable for complex industrial environments.
  • Medical Equipment Wire Harnesses
    Medical-grade wire harness customization, biocompatible materials, precision terminal crimping, suitable for monitors, ultrasound equipment, etc.

Frequently Asked Questions

What is the minimum order quantity for wire harness customization?
The MOQ for standard products is 1000pcs, small trial orders can be as low as 100-200pcs, it is recommended to sample and confirm quality for the first cooperation.
What terminal types and wire gauges are supported?
Supports full series of terminal crimping (JST/Molex/TE/Hirose, etc.), wire gauge from AWG12 to AWG32, customizable length, color, and stripping size.
What are the quality inspection standards for wire harnesses?
Implemented according to UL 486A standard, including continuity test, insulation voltage withstand test, pull force test, visual inspection, providing full inspection shipping report.

About Winna Technology

Winna Technology specializes in power adapters, AC/DC cable harness customization, and ultrasonic metal welding equipment R&D and manufacturing, providing one-stop OEM/ODM services.

Our products are CE/UL/FCC/CCC/RoHS certified, with an annual return rate below 0.02%, serving customers in 50+ countries and regions worldwide.

Wire Harness Assembly

Need matched harnesses?

Genuine connectors plus our own harness factory: crimping, overmolding and electrical testing — consignment or full supply.

See Harness Assembly

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