Power box communication cable, high-reliability customization

Power box communication cable, high-reliability customization

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Power box communication cable, high-reliability customization

The power box communication cable is a connecting harness designed for signal transmission between the power box and the control system, featuring excellent anti-interference capability and stable electrical performance. The product uses high-purity copper core conductors and a multi-layer shielding structure to ensure accurate data signal transmission in complex electromagnetic environments, widely applicable in industrial automation, security monitoring, smart buildings, and other scenarios. Product Features: High reliability: Uses high-quality PVC jacket and copper mesh shielding, wear-resistant and bend-resistant, with a long service life. Stable signal: Twisted pair structure effectively reduces crosstalk, supporting high-speed data transmission. Flexible customization: Supports communication cable processing and customization for different lengths, terminal types, and wire gauge specifications. Strong compatibility: Compatible with mainstream power box interfaces, plug-and-play, no additional adapters needed. Technical Parameters: Conductor material: Bare oxygen-free copper (99.99% purity); Insulation material: HDPE / PVC; Shielding type: Aluminum foil + copper mesh braid; Rated voltage: 300/300V; Temperature range: -20℃ ~ +80℃; Wire gauge: 24AWG ~ 18AWG. Application Scenarios: Industrial control cabinets: Connect PLC and power modules for stable command transmission. Security monitoring: Used for communication between camera power boxes and hosts to ensure image data integrity. Automation equipment: Signal transmission harness between sensors and actuators. Smart buildings: Applied in power and communication integration for access control, lighting, and other systems.

Technical Specifications

ParametersPlease consult sales for detailed specifications

Product Features

  • Please contact sales for detailed product features

Application Scenarios

  • Home Appliances and Consumer Electronics
    Custom power cords, signal cables, and ribbon cables, meeting ROHS/REACH environmental standards, suitable for white goods and small appliances.
  • Automotive Electronics and New Energy
    Automotive wiring harnesses, sensor harnesses, high-voltage connection harnesses, certified under TS16949 quality system, resistant to high temperature and vibration.
  • Industrial Automation and Equipment
    Robot harnesses, servo motor harnesses, drag chain cables, highly flexible and bend-resistant, suitable for complex industrial environments.
  • Medical Equipment Harnesses
    Medical-grade harness customization, biocompatible materials, precision terminal crimping, suitable for monitors, ultrasound equipment, etc.

Frequently Asked Questions

What is the minimum order quantity for custom harnesses?
The MOQ for standard products is 1000pcs, with small trial orders as low as 100-200pcs. For first-time cooperation, sampling is recommended to confirm quality.
What terminal types and wire gauges are supported?
Supports full series terminal crimping (JST/Molex/TE/Hirose, etc.), wire gauges from AWG12 to AWG32, customizable length, color, and strip size.
What are the quality inspection standards for harnesses?
Complies with UL 486A standards, including continuity testing, insulation withstand voltage testing, pull force testing, and visual inspection, with full inspection reports provided.

About Winna Technology

Winna Technology specializes in power adapters, AC/DC cable harness customization, and ultrasonic metal welding equipment R&D and manufacturing, providing one-stop OEM/ODM services.

Our products are CE/UL/FCC/CCC/RoHS certified, with an annual return rate below 0.02%, serving customers in 50+ countries and regions worldwide.

Wire Harness Assembly

Need matched harnesses?

Genuine connectors plus our own harness factory: crimping, overmolding and electrical testing — consignment or full supply.

See Harness Assembly

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